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SERIES |
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LBJ500 (30-40t/h) |
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LBJ800 (50-64t/h) |
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LBJ1000 (60-80t/h) |
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LBJ1500 (90-120t/h) |
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LBJ2000 (120-160t/h) |
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LBJ3000 (80-240t/h) |
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LBJ4000 (240-320t/h) |
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Cold Feed Bins |
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Cold bin furnished with 4-6 individual compartments, each furnished with a vibratory feeder. Vibratory feeders are supplied to meet specific aggregate conditions and capacities. All feeders discharge onto a horizontal gathering belt feeder which carries material through cold belt conveyor of the dryer.
·Imported Frequency Inverter for Belt Feeders, places typical magnetic speed controller.
·Speed adjustment of Frequency Converter in control room, easy operates, visible on screen, reliable operation,
stable accuracy adjustment, and low malfunction performance.
·No flow switches for every hopper, signal to control room for run out of aggregate or blockage.
·Bin wall Vibrators for sands hoppers, avoid material blockage; meshes for hoppers, avoid oversize aggregate to
system, provides reliable operation of system.
·Equipped with pre-vibrated screen device, located at inlet position of Inclined Conveyor, screen out large
aggregate without enter Dryer Drum, effectively reduces foul material of system.
·Reduce foul material benefits save energy, increase heat efficiency, protect Dryer Drum, increase reliable operation of Hot
Elevatorand Screen Deck, and finally increase working life of equipment. |
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Dryer Drum |
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·Cylindrical shape Dryer Drum inclined 3.5o angle
approx., low height installation, low centre of gravity,
stable and reliable rotation.
·Friction roller driven type of Dryer Drum is driven
by 4 simultaneous motors, smooth rotation, low noise;
improved the impact force and
high level of noise of
typical chain and gear ring driven.
·Rational layout of Dryer Lifters increase aggregate
drying efficiency. Bolt and nut connect Lifter bases
with Drum body, electric welded
Lifters could avoid
deformation and loosening.
· Mineral wool insulation wraps Drum body,
increase heat efficiency, lower down fuel consumption,
increase drying capacity; stainless
steel plate cladding,
shining outlook.
·Bottom scraper for aggregate discharge of Dryer
Drum: low position outlet, constant and smooth output of aggregate.
·Dryer Drum air ducting equipped with negative
pressure sensor, signals negative pressure of Dryer
Drum to control for instant
adjustment of Exhaust Fan
Damper, whose angle could be shown on control
panel. Therefore, the system being proper navigated,
thus the Burner works under optimal condition.
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Burner Unit |
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Adopt imported assemble special type of Burner,
which is a high pressure, low noise and proportional
adjust burner, diesel oil,
heavy oil or natural gas as
fuel, double times ignition, stable, even and complete
burning. According to the comparison of sensed
temperature by sensor and set temperature, executes
the PID adjustment of output capacity, perform fully
automatic operation of
Burner.
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Pollution Control Unit |
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Primary Dust Collector
The capacity of device collects up to 60% dust, whose size is 0.075 mm or up. The collected coarse particles
are delivered to hot elevator for reuse.
Baghouse Dust Collection (Secondary Collection) ·The type of Secondary Collection is High Pressure Pulse Filter Bag Dust Collector. Filter bags use
heat-resistant Nomex cloth,
assure long working hours under rated high temperature, long lifetime
and good dust collection efficiency. The system collects 0 to
0.075 mm dust, which had past from
Primary Dust Collector. The dust collecting efficiency of filter bags could reach 99.5% or up,
which is
higher than that in nation environment regulation.
·To handle high dust content, we put the bags in different houses(individual compartments). During
the operation, one of the housing
closed from the air ducting. Thus the suction force from exhaust fan
is smallest, then the bags being cleaned by compressed air
blowing. Optimal dust collection result
could be achieved.
·Horizontal constructed Dust Collection System; insulated for upper portion of bag house, avoid
condensation of dust during
operation. Angular steel plate for cladding.
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Hot Elevator |
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Special shape elevator buckets, vertically elevate,
gravity discharge, avoid returning hot aggregate
without discharged.
Twin strand chain elevator, smooth elevate, low
noise transmission, long working life chain strand.
Grizzly bars are equipped at hot elevator discharge
hole to decrease the impact force that aggregate falling
unto vibration screen deck, thus the working life of
screen meshes could be extended.
Anti-reverse device protects hot elevator effectively. |
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Vibrate Screen |
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4 decks vibrate screen, inclined angle approx. 15o,
high strength manganese steel wire mesh, easy access
for replacement of meshes. The shape of screen meshes
are higher in the middle, dented at two sides, arch-like
cross-section, increase screening surface for better
production, capable to increase screen efficiency and
accuracy of screening.
Eccentric single shaft mechanism vibration device,
strong impact-vibrate force, bath lubrication for
bearings of eccentric shaft, highly increase its durability.
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Hot Aggregate Bin and continuous type level indictor |
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The aggregate bins have compartments that
correspond to the screen and the fractions of hot
material passing through it. Discharge from the
aggregate bin is possible via a number of pneumatic
gates, actuated by air cylinders to ensure coarse and
fine dosing at the highest accuracy. Each
compartment has equipment for continous level
control, while a temperature sensor can be built into
each compartment.
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Scales |
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The mixing tower holds three scale hoppers,
suspended on load cells above the mixer; one for
aggregate, one for bitumen and one for filler.
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Mixers |
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Sturdy, minimum of wearing, and long lifetime are key
words for the twin-shaft mixers. Our
asphalt mixers are driven by speed reducers (directly
connected to motors), which has the advantage of
absorbing extreme peaks of loads. Wear parts for mixing
arms, claws and walls are cast using a hard wearing alloy
and the shapes of these replaceable parts are designed to
minimize wearing and tearing.
The pneumatic operated
discharge gate is designed as an upside down sector gate.
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Finished storage silos |
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·Bin body is insulated with mineral wool and covered by metal sheet for final finish. The bin has a large discharge
opening.
All discharge doors are fitted with heating elements to ease discharge under all conditions.
·Equipped with Full / Empty level indicators
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Filler Storage Bin |
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·Fully insulated to maintain mix temperature.
·Hydraulic hopper provided at inlet and discharge to avoid segregation.
·Available with Bucket Elevator or belt conveyor
(As per requirement).
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Asphalt Supply&Storage System |
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The asphalt in asphalt tank is maintained at a
constant temperature by the hot oil heater, in
which thermo-oil is heated by the oil burner and
circulated by the pump. An automatic temperature
control regulates the combustion rate of the oil
burner automatically.
The asphalt in this cylindrical tank of
indirect heating type is heated by hot oil
circulation, which causes the asphalt, due to
the absence of partial direct heating, to be
heated uniformly and thoroughly and keep the
constant temperature at all times.
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Control System |
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System equipped with Siemens electrical elements,
provide stability for long time usage. Start-sequence
Protective Circuit for the motor drive control circuit, thus
guarantee the safety and reliable of motion of the working
processes. Frequency inverter for cold feed bins motor
drive increases the accuracy of speed adjustment.
Control System: Computer control system equipped
with famous brand industrial computer control system (or
named Data Processor). This system obtains high
performance of Anti-invade and reliable operation. The
Control System receives the data from Operation
Processor, which handle the deviated figures during hot
asphalt production.
Then the Data Processor performs the mode of
operation management, such as automatically process the
amendment of Free Fall value and also the over weight
value by gravity. So the production process could be
controlled reliably thus the fully automatic operation
could be obtained.
The system equipped the weighing scales, which are
capable to accurately control the weighing tolerance.
All the procedure of production could be effectively
controlled in Central Control Room, capable to
interchange between the modes of fully automatic,
semi-automatic and manual production.
The system monitoring the temperature of 6 places: (i)
hot aggregate discharged from Dryer Drum; (ii) hot
asphalt mix discharged from mixer; (iii) aggregate in Hot
Bin; (iv) bitumen temperature; (v) hot asphalt mix
temperature in hot mix storage bin and (vi) cold air door
control temperature.
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Model |
LBJ500 |
LBJ800 |
LBJ1000 |
LBJ1500 |
LBJ2000 |
LBJ3000 |
LBJ4000 |
Capacity:<5%Moisture |
30-40t/h |
50-64t/h |
60-80t/h |
90-120t/h |
120-160t/h |
180-240t/h |
280-320t/h |
Cold aggregate container |
3containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
4containers
×6m3 |
Drying drum(mm) |
φ1225*5850 |
φ1450*6300 |
φ1540*6650 |
φ1950*7730 |
φ2300*8200 |
φ2750*10188 |
φ3000*12000 |
Dry capacity |
40T/h |
70T/h |
100T/h |
120T/h |
160T/h |
280T/h |
360T/h |
burner |
Oil burner (China top brand or Foreight brand upon requirement) (optional) |
Dudt filter system |
Water type
(recommended) |
Water type or baghouse type upon requirement |
Hot elevator capacity |
60T/h |
80T/h |
100T/h |
140T/h |
180T/h |
>320T/h |
>340T/h |
Vibrate screen |
3 grades |
4 grades |
4 grades |
4 grades |
4grades |
5 grades |
6 grades |
Vibrate screen capacity |
50T/h |
80T/h |
100T/h |
140T/h |
200T/h |
>300T/h |
>320T/h |
Hot bin(compartments) |
3 |
4 |
4 |
4 |
4 |
5 |
6 |
Hot bin volume |
8 m3 |
8 m3 |
10m3 |
22 m3 |
36.7 m3 |
80 m3 |
100m3 |
Weighing
accuracy |
Aggregate |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
=±0.5%
=±0.5%
=±0.25% |
Asphalt |
Filler |
Mixer capacity |
500g/h |
800g/h |
1000g/h |
1500g/h |
2000g/h |
3000g/h |
4000g/h |
Mixing cycle |
45s |
45s |
45s |
45s |
45s |
45s |
45s |
Asphalt tank volume |
30T*1 |
25T*2 |
25T*2 |
25T*3 |
30T*3 |
30T*5 |
30T*6 |
Hot mix storage bin |
60T(Optional) |
60T(Optional) |
60T(Optional) |
100T(Optional) |
120T(Optional) |
240T(Optional) |
Power |
143-158W |
186-233W |
253-280W |
433-451W |
519-540W |
754-789W |
1022W |
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